英文摘要 | In recent years, three-dimensional reconstruction and detection technology have been widely used. The three-dimensional reconstruction of metal materials products is also in great demand. However, the specular reflection and mutual reflection characteristics of shiny surfaces do not meet the prerequisite requirements of most optical reconstruction methods. Three-dimensional reconstruction of shiny surfaces with high quality is still a difficult problem. In the existing research, structured light methods with time coding are widely used to obtain high-resolution results. In the meantime, exposure fusion methods are often used to avoid undesirable exposure, avoiding over-exposure and under-exposure areas. But these methods will lead to several times longer reconstruction time. Therefore, there are still many obstacles to complete three-dimensional reconstruction with both high-precision and high-speed on shiny surfaces.
To solve the above problems, this article focuses on the needs of actual industrial detection scenarios, with the goal of achieving shiny surface reconstruction with excellent performance in resolution, accuracy, speed, cost, and ease of use. We designed innovative colored gray code structured light patterns, and optimize the fusion method of exposure based on the quality of pixels. In the end, we carried out researches on three-dimensional reconstruction of shiny surfaces. Main research contents and contributions are summarized as follows:
(1) A method of colored gray code structured light combining color information and time coding methods was proposed, which can effectively improve the speed of three-dimensional reconstruction and the density of point clouds. Considering how time-consuming the time coding methods are, we added color information to reduce the number of the structured light patterns. The difficulty of camera-projector color correction was solved using the binocular camera. The idea of Gray code was also used to reduce the cost of mismatching. We projected inverse pattern to assist the judgment of the color value of each pixel. We also attempted to propose a colored line-shifting method to gain better resolution. Finally, this method successfully reduced the projecting time and improved the reconstruction accuracy. At the same time, this method fully considered the characteristics of non-professional projectors, and avoided the calibration procedure of the projectors, which means it is also low-cost and easy to implement.
(2) A three-dimensional reconstruction method of shiny surface based on direct exposure fusion methods and colored structured light was proposed, which can quickly fuse the image sequence with poor exposure quality into a high-exposure quality image as input for normal three-dimensional reconstruction. With exposure fusion methods often being slow and have poor effects, in this paper calculating the intermediate results of high dynamic range was avoided. On the contrast, the fusion method was accelerated based on pixel quality. Meanwhile, the exposure time sequence was shortened through multiple experiments. This method combined the colored structured light method proposed above. At the same time, the fusion parameters were optimized based on the characteristics of the colored structured light method proposed above, which further accelerated the exposure fusion process and improved the fusion quality, and had a better performance in the 3D reconstruction.
(3) Based on the problem of three-dimensional detection of small-sized shiny surfaces in read industrial scenarios, a three-dimensional reconstruction system was designed and implemented as well. This paper took the detection problem of lithium battery defections in actual industrial scenarios as the initial background and requirements. We analyzed and calculated the required resolution, frame rate, focal length and other parameters of the camera and projector products to meet and balance the needs of accuracy, speed and cost Equipment selection and purchase were carried. Combining the necessary auxiliary tools and integrating software modules at the same time, a 3D reconstruction system for the measured surface with small size, diffuse reflection or specular reflection was built, and a complete 3D reconstruction method and process was proposed. The experiment had completed the prototype demonstration and initially verified the effectiveness of the reconstruction system and process. |
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